Copper Busbar Processing Machine
Suzhou Kiande Electric Co., Ltd. is one of the most reliable manufacturers and suppliers of copper busbar processing machine in China. We are committed to providing high quality custom service and OEM&ODM service to global clients. If you're going to buy CE approved copper busbar processing machine made in China, welcome to get quotation from our factory. For price consultation, contact us.
The Copper Busbar Processing Machine developed by Suzhou Kiande Electric is designed for the automated processing of copper and aluminum busbars. It integrates automatic feeding, punching, hole expansion, flanging, and shearing functions into one system. With a servo-driven feeding system and an intuitive touchscreen interface, the machine enables efficient and precise processing, making it suitable for batch production in busbar manufacturing facilities.
Through a touchscreen interface, operators can input process parameters-such as busbar length, hole positions, hole diameter and hole spacing-to automate the entire workflow, including feeding, punching, countersinking, flanging, and cutting. The system ensures strict control over processing tolerances, effectively reducing labor costs while guaranteeing consistent dimensions across large batches of products.
Product Advantages
High Machining Precision:
Hole-spacing accuracy reaches ±0.1mm, ensuring consistent and stable hole positioning; this reduces contact resistance during assembly and guarantees the electrical performance of busbar joints.
Exceptional Production Efficiency:
Features a maximum X-axis travel speed of 500mm/s and high-speed servo-driven feeding, making it ideal for the continuous, high-volume production of busbars and significantly boosting output capacity.
Powerful Hydraulic System:
Each of the three processing stations-punching, hole expansion/flanging, and shearing-provides a force of up to 300 kN, enabling stable processing of copper and aluminum busbars.
Reduced Labor Costs:
Operators simply input the required parameters, and the equipment automatically completes the entire process; this minimizes the need for manual intervention at multiple stations and lowers the risk of human error.
Copper and Aluminum Compatibility:
Designed to process both copper and aluminum busbars, the machine supports the manufacturing of busbar connectors and electrical connection components for various power distribution applications.
CE-Certified Equipment:
Designed with a 380–415 V, 50/60 Hz power supply, the machine is suitable for industrial applications in markets with compatible electrical standards.
Product Specifications
Copper Busbar Processing Machine:
|
Parameter |
Value |
|
Model |
KD-LJP-3 |
|
Punch Force (KN) |
300 |
|
Stretch Force (KN) |
300 |
|
Shear Force (KN) |
300 |
|
Stroke of X Axis |
1200mm |
|
Max. Speed of X Axis |
500mm/s |
|
Punching Stroke |
50mm |
|
Distance Accuracy of Two Holes |
±0.1mm |
|
Length |
6000mm |
|
Width |
100mm~140mm |
|
Thickness |
2mm~4.5mm |
|
Max. Hydraulic Force |
31.5MPa |
|
Power |
380~415VAC 50~60Hz 10kW |
Equipment Processing Workflow
1. Automatic Feeding:
Raw copper or aluminum busbars are automatically transported from a feeding rack and smoothly delivered to the processing station, enabling automated loading.
2. Parameter Setting:
Operators enter processing parameters-such as workpiece length, hole coordinates, hole diameters, and hole-expansion specifications-via a touch panel, with the option to save or recall processing recipes.
3. Automatic Positioning and Punching:
A servo system ensures precise positioning, automatically punching holes at predetermined locations on the conductor to guarantee consistent hole-position accuracy.
4. Hole Expansion / Flange Forming:
The punched holes undergo secondary processing-such as hole expansion or flange forming-to increase the contact surface area, meeting the requirements for bolted busbar connections and electrical assembly.
5. Automatic Precision Cutting:
Once all punching and forming operations are complete, the equipment cuts the busbar to the specified length, yielding finished components that meet the required dimensions.
Applications
- Manufacturers of high- and low-voltage switchgear and busbar trunking systems, for the batch processing of busbar connection links;
- Manufacturers of complete power transmission and distribution equipment, as well as electrical control cabinets;
- Producers of electrical components for new energy storage systems and photovoltaic (PV) inverters;
- Manufacturers of electrical equipment for rail transit and industrial applications.
FAQ
Q1: Do you offer OEM/ODM customization?
A: Yes, we support OEM/ODM. We can customize molds, tooling, and production line interfaces based on your specific connector busbar designs or technical drawings, ensuring seamless integration with your existing workshop production lines.
Q2: Can this equipment be integrated with automatic busbar packaging machines or palletizers?
A: Yes. The equipment includes designated connection interfaces, allowing it to be integrated into a fully automated busbar production line-covering the entire process from conductor processing and connector busbar manufacturing to film wrapping and packaging.
Q3: What after-sales services are provided?
A: We provide pre-shipment testing, equipment commissioning, operator training, remote technical support, and spare parts supply. On-site technical support is also available when required.
Q4: What should be kept in mind for routine maintenance?
A: Regularly check hydraulic fluid levels and filtration systems; clear away copper or aluminum debris from the worktable; inspect molds, punches, and cutting edges for wear; ensure all mechanical fasteners are secure; and keep the electrical control cabinet dry and free from dust.
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