Automatic Busbar Insulation Wrapping Machine

Automatic Busbar Insulation Wrapping Machine

The CNC Mylar Forming Busbar Insulation Machine is specifically designed for the heating and forming processing of polyester film used in dense busbars and bus ducts. The complete process flow of the equipment includes steps such as feeding, pre-forming, thermal forming, setting, cutting, and discharging. Operators can directly input parameters such as busbar width, temperature, length, and quantity, and the machine will automatically adjust according to the settings without manual intervention.
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Product Introduction

Suzhou Kiande Electric Co., Ltd. is one of the most reliable manufacturers and suppliers of automatic busbar insulation wrapping machine in China. We are committed to providing high quality custom service and OEM&ODM service to global clients. If you're going to buy CE approved automatic busbar insulation wrapping machine made in China, welcome to get quotation from our factory. For price consultation, contact us.

 

The Automatic Busbar Insulation Wrapping Machine launched by Suzhou Kiande Electric Co., Ltd. is specifically designed for the process of applying insulation material to the surface of busbars in the busbar industry (also applicable to bus duct and busbar trunking industries).This machine is engineered to handle busbars with widths ranging from 10 mm to 250 mm and lengths up to 6 meters, accommodating various custom sizes commonly found in power distribution projects. Unlike traditional polyester heat-shrink tubing wrapping processes, this equipment forms the insulation layer by rapidly winding polyester film at high speed. Users can flexibly adjust the coverage rate of the polyester film according to actual production needs.

WPS8

 

During operation, the rapid winding process significantly improves production efficiency for busbar insulation wrapping. At the same time, the winding method is more uniform and tight, effectively enhancing the insulation performance of the busbars. Compared to traditional manual operations, the Automatic Busbar Insulation Wrapping Machine drastically reduces manual intervention, thereby lowering labor costs and effectively preventing quality fluctuations caused by operator variability, ultimately leading to a consistent improvement in product quality.

 

The overall operating process is simple and straightforward, with clearly identifiable parameter settings. The equipment automatically performs the wrapping action without altering the key steps of the original busbar wrapping process, ensuring a seamless transition for users during process changes and guaranteeing production continuity and stability.

 

Automatic Busbar Insulation Wrapping Machine:

 

Parameter Value
Model KD-BFJ-M/J-4.5
Adopt Material Mylar / Insulation Tape
Mylar Inner Diameter φ76mm
Mylar Max. Outer Dimension φ300mm
Mylar Width 100~200mm
Tape Inner Diameter φ76mm
Tape Max. Outer Dimension φ150mm
Tape Width 20mm
Stroke of X Axis 3000mm
Speed of X Axis 0~200mm/s
Mylar Wrapping Speed 1circle/s
Tape Wrapping Speed 1.5circle/s
Overlap Ratio ≥50%
Length  1500mm~4000mm(MAXcustomized)
Width 80mm~240mm
Thickness 5mm~6mm
Repetitive Positioning Accuracy ±0.5mm
Power 380~415VAC 50~60Hz
Total Power 10kW

 

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